The implementation of automation and robotization solutions in production is an investment that companies from various industries are deciding to make. These processes have a special place in automotive companies. The broadly defined automotive industry uses technologies to create advanced welding stations, among other things. Another application of robots and automated solutions is the production of car windows. See how our stations and even entire robotic production lines can help in this area.
Production of car windows
Although production technologies continue to evolve, the basic principles of automotive glass manufacturing used today were introduced back in the 1950s. It was at that time that car manufacturers began to use rounded panes and types of materials that would break into small pieces or remain in one piece in the event of an accident, minimizing the risk to the driver and passengers.
Automation of production processes and technological development have led to the widespread use of tempered and laminated glass. It is also possible to obtain a variety of shapes for individual models. As a result, these products can also meet increasingly stringent legal standards, which translates into improved user safety. The service life of windows has also increased significantly as a result. The only threat to them is practically cracks caused by collisions and accidents. Regular, standard use of the car does not significantly affect their wear and tear.
Automation of automotive glass production
In the case of so-called Safety Glass, i.e. glass that is designed to remain in one piece despite an accident, the automation of car window production can cover the entire process. The glass is cut and excess material is broken off. The entire process is carried out in accordance with the template and specifications of the car brand. Next, a layer of ceramic enamel is applied, which protects against sunlight and facilitates installation in the car. The next stage is the shaping of the product itself. The combination of technology and advanced furnaces allows even complex shapes to be obtained, precisely tailored to the car model and the manufacturer’s precise guidelines.
The second commonly used process for manufacturing automotive glass is lamination. Under sterile conditions, without the risk of dust and dirt getting between the two glass panes, a PVB film is inserted. The glass is then placed in a bag and the air is sucked out by a machine, and the glass is bonded together. The final stage is to create a permanent bond at high temperature and under appropriate pressure.
Modern technologies for the production of automotive glass
The need to glue individual elements, as well as repetitive work in high temperatures, make glass production an ideal environment for the application of automation in the automotive industry. This eliminates errors that could arise as a result of humans having to perform the same tasks for long periods of time. In addition, the risk of accidents at work is reduced by isolating people from the most dangerous stages of production that take place at high temperatures. It is also an excellent way to optimize production costs.
Importantly, we offer the possibility of manufacturing both individual machines and fully robotized production lines. Before the finished solutions reach the customer, we conduct consultations and thorough analyses to tailor the solutions to individual needs, as well as, for example, the specific characteristics of the premises where the work is carried out. In addition, before starting the production of machines, the customer receives a detailed design with visualization. Thanks to this, the end users receive windows that guarantee an even higher level of safety and driving comfort.